Robotic welding is one of the most popular robotic applications in the industrial sector. It is an advanced automation welding technology that integrates robotics, control systems, artificial intelligence (AI), and sensor technology. According to Inkwood Research, the global robotic welding market is estimated to be valued at $10.87 billion during the forecasting years, 2022-2030, surging at a 7.32% CAGR.
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Robotic welding systems comprise various components including software with specific programming, welding equipment that delivers energy from the power source to the workpiece, and the robot that conducts the welding. The control system acquires and analyzes input information from sensors and adapts the output based on predefined welding specifications in the program.
Evaluating the Advantages of Robotic Welding
Human welders require significant time, skill, and concentration to master manual welding. Despite their skills, errors can still occur, affecting product quality, costs, and overall production. Additionally, manual welding poses health hazards due to fumes, flash, heat, and sparks, leading to hidden costs and disadvantages.
In contrast, robotic welding systems significantly enhance safety by implementing advanced safety barriers and protocols. These systems enable faster, consistent, and automated welding processes, operating 24/7 to ensure greater productivity and addressing labor shortages, weld distortion, and cycle time per weld.
Welders specializing in robotics and automation are in high demand across various industries, particularly in the machinery and equipment market, to create specific programs for robotic welding. However, the industry faces a shortage of professional welders. According to the American Welding Society, as of 2022, there is a shortage of over 450,000 welders. This gap fuels the growing demand for robotic welding machinery.
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Key Advantages of Robotic Welding Systems
- Negligible Human Interference: Robots enable fully automated manufacturing processes with minimal human interference, leveraging industrial cyber-physical systems, the Industrial Internet of Things (IIoT), cloud robotics, big data, and cloud computing. Robotic process automation (RPA) emulates human interactions and tasks, collecting and interpreting data to improve business efficiency. For instance, in October 2020, FANUC Corporation, Fujitsu, and NTT Communications established DUCNET Co Ltd to offer cloud services supporting digital transformation (DX), driving new demands for robotic welding.
- Enhanced Speed & Accuracy in Vehicle-Building: The transportation and automotive markets continue to adopt technological innovations that boost productivity. Welding robots are crucial for these industries to maintain efficiency in terms of time and costs. The rising demand for cars necessitates investing in machinery like robotic welding arms, which increase precision and speed in vehicle-building processes. The automotive sector, with its high-volume welding tasks, significantly contributes to the growth in the robotic welding market. The automotive & transportation end-user segment is expected to capture the majority of market shares by 2030.
- Supplementing Industry 4.0: Robotic and automated welding is considered at the front and center of enabling Industry 4.0, as it has already begun to transform various applications. The industrial robotics market through the deployment of collaborative robots that work with humans in a shared space. It revolves around cyber-physical systems (CPS), which include systems to connect the digital world with the physical one. They also optimize the results with continuous data analysis. Advancements in robotic welding will drive this transformation further, allowing businesses to focus on execution and delivering greater efficiencies. Modern welding robots, including types like plasma, laser, arc, and spot welding, are more technologically advanced than ever.
Future Prospects of the Robotic Welding Market
Currently, operators are required to program welding robots to initiate operations. However, future advancements may enable operators to control robots using brain waves instead of teaching pendants or computer terminals. Researchers at the University of Illinois Urbana-Champaign are working on a cap to transfer brain waves into operations of robotic welding arms. This technology could significantly reduce the training period for manual welders to become robotic operators, boosting the global robotic welding market growth.
By incorporating IoT integration in robotic welding, robotics laser welding, and robotic spot welding, welding robot suppliers and manufacturers can meet the increasing demand for welding robots. The adoption of robots for welding across various industries promises a significant growth in the robotic welding market, providing advanced welding solutions and transforming the robotically welded industry.
Frequently Asked Questions (FAQs):
- Which country will capture the highest market share in the global robotic welding market?
A: China is expected to capture the highest market share by 2030, with a predicted valuation of over $2.97 billion. - What are the key growth restraints of the global robotic welding market?
A: High installation costs and the complex integration capabilities required for the initial setup of welding robots are the key growth restraints of the global robotic welding market.